Cement Based Structural Repair Mortar – TRACK R4

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Cement Based Structural Repair Mortar – TRACK R4
Cement-based R4 class structural repair mortar is a high-performance repair material specially formulated for the repair of structural damages. This mortar offers a reliable solution for repairing cracks, cavities, and other structural damages in reinforce

TRACK R4 Repair Mortar (R4 Class)

Cement-based, fiber-reinforced, strengthened with special additives, thixotropic R4 class structural repair mortar.

Advantages

  • Easy to apply.
  • Provides high adhesion on all cement-based surfaces.
  • Suitable for use on both horizontal and vertical surfaces.
  • Short curing time ensures fast service opening. High early and final compressive strength.
  • Highly resistant to thermal changes. Does not cause corrosion due to special formulation.
  • High crack resistance.

Application Areas

Used on all cement-based surfaces, for filling core and dowel holes, repairing structural elements such as columns and beams, underwater floors, chamfers, and surface corrections.

Application Features

  • Slowly add the product into 3.75-4.25 liters of clean water in a 25 kg bag using a mixer at low speed, mixing for 2-3 minutes until homogeneous.
  • Due to its thixotropic nature, application should be made quickly after mixing.

Warnings and Recommendations

  • Do not apply on metal surfaces.
  • Do not add any foreign materials.
  • Applied to cement-based structural elements horizontally and vertically using a trowel.
  • The surface must be cleaned from dust and dirt before application.
  • The area to be repaired should be slightly moistened before application.
  • Maximum application thickness per layer is 80 mm. Wait at least 3 hours between layers.
  • Protect the application from frost, sun, and strong wind for the first 24 hours after application.
  • Recommended application temperature is between +5 °C and +35 °C.
  • All tools used must be washed with water before drying.

Storage

Packaging25 kg Kraft Bag
ColorGrey
Shelf Life12 months from production date if stored unopened and undamaged in dry, moisture-free conditions. If unused, the bag must be tightly sealed. Protect from frost and sunlight.

Consumption

For 1 mm thickness: 1.9 – 2.0 kg/m²

Technical Specifications and Performance Values

Product StructureCement-Based Powder
ColorGrey
Water Mixing Ratio3.75-4.25 liters water / 25 kg
Application Thickness5-80 mm
Full Drying and Service Opening TimeMinimum 24 Minutes
Mortar Usability TimeMinimum 30 Minutes
Reference StandardTS EN 1504-3 / Class R4
Adhesion Strength≥ 2 N/mm²
Compressive Strength≥ 45 N/mm²
Flexural Strength≥ 8 N/mm²
Water-soluble Chloride Content≤ 0.05%
Fire Reaction ClassA1

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