Fire-Resistant Cable Coating

DRYFIX CABLE PAINT is a critical component of passive fire protection systems. When exposed to fire, this intumescent coating swells and expands significantly in volume, creating a thick, insulating char layer. This protective barrier actively delays the transfer of intense heat to the underlying electrical and communication cables, preventing the propagation of fire along cable trays and ensuring crucial operational continuity during emergencies.

ADVANTAGES & PRODUCT FEATURES

• Intumescent Technology: Expands rapidly upon contact with fire to form an insulating thermal barrier.
• Circuit Integrity: Provides up to 60 minutes of fire resistance in accordance with TS IEC 60331-21 standards, maintaining power and data transmission.
• No Ampacity Derating: Highly engineered formulation does not cause voltage drop or reduce the current-carrying capacity of the cables it is applied to.
• Eco-Friendly & Safe: Water-based, solvent-free, and non-toxic formulation.
• High Flexibility: Dries to form a permanently elastic film that accommodates cable bending and structural movements without cracking.
• Versatile Application: Suitable for upgrading non-fire-rated cables. Can be applied to single cables, cable bundles, or entire cable trays.
• Weather Resistant: Highly UV resistant, making it suitable for both demanding indoor and outdoor environments.

APPLICATION AREAS (RECOMMENDED USES)

Designed to be applied over both old and new cables to provide crucial fire protection in facilities requiring uninterrupted power and communication:

• Data centers, server rooms, and telecommunication hubs.
• Power plants, electrical substations, and transformer rooms.
• Petrochemical plants, refineries, and heavy industrial facilities.
• Hospitals, airports, tunnels, and large commercial structures.

APPLICATION GUIDELINES & SURFACE PREPARATION

• Surface Preparation: The cables and cable trays must be completely clean and dry before application. All dust, dirt, oil, grease, and any other contaminants that could inhibit adhesion must be thoroughly removed.
• Primer Requirements: DRYFIX CABLE PAINT is supplied ready-to-use and is designed for direct application. No specific primer is required for standard cable jackets.
• Mixing: Open the bucket and mix the product using a low-speed mechanical paint mixer for approximately 2 to 3 minutes until a smooth, completely homogeneous, and fluid consistency is achieved.
• Application Method: Apply the prepared coating evenly onto the cables and trays using a brush, roller, or heavy-duty airless spray equipment.
• Thickness Control: The wet and dry film thickness must be continuously monitored during and after application using calibrated inspection tools (such as a wet film gauge, dry film thickness gauge, or calipers). Areas where the film thickness falls below the project specification must be marked, and additional coats must be applied.
• Verification: Thickness control should be strictly repeated after the full cure to ensure total compliance with the required fire-rating specifications.

WARNINGS AND RECOMMENDATIONS

• For Professional Use Only. Always refer to the Safety Data Sheet (SDS) for detailed handling and safety information.
• Protect freshly coated cables from rain and frost until the coating has fully dried.

PACKAGING & CONSUMPTION

• Packaging: 18 kg plastic bucket.
• Consumption Rate: Approximately 2.00 kg/m² to achieve a 1.2 mm dry film thickness (required for 60 minutes of fire resistance).
• Storage & Shelf Life: 12 months from the date of production when stored unopened in its original packaging. Store in a cool, dry, and well-ventilated area. Strictly protect from frost and extreme heat.

TECHNICAL SPECIFICATIONS & PERFORMANCE VALUES