High-Performance Floor Coating - Traffic Paint

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High-Performance Floor Coating - Traffic Paint
Dryfix Traffic Paint is a high-performance industrial floor coating formulated to protect both interior and exterior surfaces against severe environmental and mechanical stress. Compatible with a variety of substrates including concrete, asphalt, wood, and ceramic, it provides outstanding resistance to heavy foot and vehicular traffic, abrasion, water, aggressive chemicals, and UV degradation. Serving both as a protective layer and an aesthetic marking solution, it ensures enhanced safety and longevity for industrial facilities, commercial spaces, and residential areas.

Traffic Paint is an elite-grade industrial floor coating that delivers excellent adhesion, long-lasting surface protection, and a highly aesthetic finish across multiple substrates such as concrete, asphalt, ceramic, marble, metal, and wood. Engineered for a wide array of applications ranging from heavy industrial plants to residential properties, it excels in both indoor and outdoor environments. Distinguished by its exceptional resistance to high traffic and severe abrasion, alongside its easy-to-clean formulation, it represents the ultimate long-term protective solution for commercial and residential floors.

PRODUCT FEATURES

The advanced formulation of Traffic Paint guarantees enduring protection and structural durability. Key performance attributes include:

  • Exceptional Crack Bridging: Its highly elastomeric structure bridges hairline cracks in the substrate, acting as a complete barrier against water ingress and significantly extending the lifecycle of the surface.
  • Water and Moisture Resistance: Functions effectively as a waterproofing layer. It is resilient in all weather conditions, preventing surface degradation even under standing water.
  • UV Resistance: Specially formulated to resist harmful UV rays, ensuring the coating does not crack, chalk, or fade, maintaining its original appearance outdoors for years.
  • Rapid Return to Service: Designed for fast application turnarounds. The surface can accommodate foot traffic shortly after application and is ready for full vehicular traffic within 7 days, minimizing operational downtime.
  • Flawless Adhesion: Achieves superior pull-off adhesion strength to concrete and other substrates, completely eliminating the risk of peeling, blistering, or detachment under extreme weather conditions.

APPLICATION AREAS (RECOMMENDED USES)

Traffic Paint is highly versatile and compatible with virtually all flooring systems:

  • Broad Substrate Compatibility: Delivers flawless adhesion on concrete, asphalt, ceramic tiles and other suitable tiled surfaces, marble, metal, and wood.
  • High-Traffic Zones: Safely applied in demanding areas such as parking garages, bicycle lanes, pedestrian walkways, and outdoor sports courts.
  • Marking & Demarcation: Ideal for safety zoning, line marking, and aesthetic coloring in industrial and commercial environments.

APPLICATION INSTRUCTIONS

1. Concrete Surface Preparation

  • The substrate must be thoroughly cleaned of all dirt, oil, grease, dust, cement laitance, and loose or unsound concrete. High-pressure water jetting or industrial degreasers should be utilized as necessary.
  • Existing, incompatible paint layers must be entirely removed using mechanical methods such as grinding, milling, or shot-blasting.
  • All surface defects, voids, and cracks must be appropriately routed and filled using compatible epoxy or polyurethane repair mortars.
  • Crucial Note: The surface must be completely dry prior to application. Never apply over damp or wet substrates.

2. Paint Preparation

  • Thoroughly mix the product according to the technical guidelines until a homogeneous consistency is achieved.
  • Thinning: Only use the manufacturer-recommended cellulosic thinner (xylene-based). Excessive thinning will compromise the mechanical strength and durability of the cured film.

3. Application Methodology

  • Equipment: Application can be performed using synthetic epoxy rollers, masonry brushes, or airless spray equipment (highly recommended for large-scale, uniform coverage).
  • Number of Coats: A minimum two-coat application is required for optimal performance and durability.
  • Ambient Conditions: Ambient and substrate temperatures must range between +5°C and +30°C during application. Avoid extreme temperature fluctuations.
  • Recoating Interval: A minimum recoat time / overcoating interval of 4 hours should be observed between coats, depending on ambient weather conditions.

4. Additional Recommendations & Special Cases

  • Masking: Utilize high-quality masking tape around the perimeter to ensure sharp lines and prevent unwanted overspray.
  • Safety: Always wear appropriate Personal Protective Equipment (PPE), including chemical-resistant gloves, goggles, and protective clothing.
  • Asphalt Surfaces: Old asphalt must be mechanically sanded and thoroughly cleaned. The use of appropriate primers is highly beneficial.
  • Concrete Surfaces: For highly porous or weak concrete substrates, the application of a deep-penetrating primer is strongly recommended to consolidate the surface.

CONSUMPTION & PACKAGING

  • Consumption Rate: Averages 350 – 400 g/m² for a standard two-coat application. 5 kg Bucket: Covers approximately 12–13 m² (two coats).18 kg Bucket: Covers approximately 45–50 m² (two coats).
  • Packaging: Available in 5 kg and 18 kg metal buckets.
  • Storage & Shelf Life: 12 months from the date of manufacture. Once opened, consume within 6 months. Store in a cool, dry, and well-ventilated area, strictly out of direct sunlight.

TRAFFIC PAINT COLORS

Available in White, Yellow, Light Gray, Dark Gray, Blue, Red, and Green. Custom RAL color codes can be manufactured upon request to meet specific corporate or industrial branding needs.

FREQUENTLY ASKED QUESTIONS (FAQ)

Which paint is used as a floor paint?

Floors are coated with specialized polyurethane or epoxy resin-based industrial floor coatings designed to withstand heavy foot and vehicular traffic. A suitable floor coating must feature: UV resistance, high elasticity, full waterproofing capabilities, hydrophobicity to repel water, and a minimum adhesion strength greater than 2.00 N/mm². Dryfix Traffic Paint meets all these strict criteria.

How many m² does a 5 kg or 18 kg floor paint cover?

  • 5 kg: Covers 12–13 m² in two coats (350–400 g/m²). For dedicated waterproofing applications (applied thicker in three coats), it covers 5–6 m² (750–1000 g/m²).
  • 18 kg: Covers 45–50 m² in two coats. For waterproofing, it covers 18–24 m².

Is it water-resistant?

Yes, it is completely water-resistant and functions as a highly effective waterproofing barrier. Its dense particle matrix blocks moisture penetration. For maximum hydrostatic resistance, a three-coat application (750 g/m²) is recommended.

What is the difference from standard road marking paint?

Standard road marking paint is based on alkyd resins, which are rigid, brittle, prone to yellowing, and heavily filled (resulting in high consumption rates around 1 kg/m²). Dryfix Traffic Paint is a single-component, solvent-based polyurethane coating. It offers superior elasticity, lower density (allowing thinner, higher-coverage coats), and can bridge structural movements across large areas without cracking.

What thinner is used, and can it be added during application?

Since the resin is dissolved in a xylene-based solvent, it is fully compatible with standard cellulosic thinners. In hot, outdoor conditions where the solvent evaporates rapidly, thinning is permissible. Use up to 0.5 liters for an 18 kg bucket, and 0.15 liters for a 5 kg bucket.

What are the prices for the paint?

Prices vary based on packaging weight and pigment costs (colors like yellow, red, and orange are relatively more expensive than white, gray, and black). Current prices range between 2,610 TL and 5,355 TL. (Note: Prices subject to market changes).

What is the Drying Time and when can the surface be used?

  • Touch Dry: 1 hour.
  • Recoating Interval: 2 to 4 hours.
  • Light Foot Traffic: Can be opened 2 hours after the final coat.
  • Full Cure Time: 7 days for heavy vehicular and forklift traffic. Adhering to these waiting times maximizes the ultimate strength of the coating.

Is a primer required before application?

Under normal, sound conditions, a primer is not strictly required. However, if the surface exhibits residual dust, old paint, or low adhesion, Dryfix DFP 800 Solvent-Based Epoxy Primer should be used. For weak, friable concrete subjected to heavy vehicular traffic, Dryfix DFC 100 Solvent-Free Epoxy Primer is highly recommended.

Is a topcoat necessary?

A topcoat is not mandatory unless you require enhanced gloss, easier cleaning, or specific prevention of hot-tire pickup. In high-traffic auto repair shops or inspection centers, applying 1-2 coats of Dryfix Betolac Concrete Topcoat over the Traffic Paint provides superior protection against hot-tire marks.

Is it scratch and impact resistant?

Yes, it demonstrates high impact resistance, provided it is not subjected to sharp metallic gouging. Its resilience is enhanced when traversed by rubber-wheeled traffic. Utilizing the DFC 100 primer system further increases its overall mechanical toughness.

What is the durability period?

Under normal traffic conditions, the standard lifecycle is 2 years before localized maintenance is required. High-stress turning zones may wear faster and can be easily spot-repaired with the same coating to extend the floor's overall service life.

How is it cleaned and maintained?

Standard floor maintenance applies. It is recommended to use plenty of water and mild, foam-based cleaning agents. Harsh industrial solvents or highly abrasive chemicals can accelerate the degradation of the coating.

Does it have anti-slip properties?

The standard finish is smooth and does not have inherent anti-slip properties. To achieve slip resistance (especially in wet areas), Dryfix Anti-Slip Varnish ISG 6331 should be applied as a finishing layer.

Is it suitable for indoor and outdoor use?

Yes. It contains UV-stable resins making it perfectly safe for prolonged outdoor exposure without color fading (an annual color shift of ~20% is normal for intense UV exposure). For indoor applications, robust ventilation is required during and immediately after application due to the solvent-based formulation. Odors typically dissipate within 1–2 hours with proper airflow.

Which seasons or weather conditions are best for application?

It can be applied year-round, strictly excluding rainy or snowy conditions.

  • Hot Weather: Rapid solvent evaporation may cause roller marks; counter this by adding the recommended thinner.
  • Cold Weather: Drying Time will be significantly extended. Ensure absolute substrate dryness, as trapped moisture will severely weaken adhesion and cause osmotic blistering when temperatures rise.

On which surfaces can it be applied?

It applies seamlessly to concrete, asphalt, wood, plastic, and ceramic tiles and other suitable tiled surfaces. For glazed ceramics or tiles, surface roughening (mechanical or chemical) is mandatory prior to application. The use of appropriate primers is always recommended for rough or low-energy substrates.

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